CDJ-2000 Playlist read error (SD)

0) Have you read the "READ ME FIRST" thread in its entirety before posting: Yes, I swear it!

1) Operating System: Windows 7

2) OS Type:   32bit

3) Rekordbox version: 1.5.3 and 1.5.4

4) Using LINK:   Yes

** 4a) LINK Connection method*: Dependant on club/venue

* 4b) Using with CDJs*: CDJ2000

**5) Hard drive / Flash drive / SD card file system: FAT32

* 5a) Does the device have multiple partitions*: No  

* 5b) If it's a flash drive, is it a U3 device*:   Unsure

* 5c) With what utility did you format the device*:  Windows and  HP USB Formatting Utility 

**6) Have you scanned your files for errors:  Yes

**7) Have you scanned your drive for errors:   Yes

**8) Is Rekordbox crashing at all:  Yes

* 8a) If crashing, is it resulting in*: 

* 8b) If not crashing, are there any error messages*: No  

**9) Are you able to repeat / reproduce the problem:  Yes

* 9a) If yes, can you do it consistently*:  Yes

**10) Any other notes regarding your setup only:

**Provide as much detail of the issue here*:

my issue is not so much of a trainsmash as it is a "WTF" ... i do everything perfectly in Rekordbox and export to my USB, with no issues at all. But i have only been using a USB stick  because when exporting to SD,  only my tracks export to SD. my playlists, histories and cue's do not export. From Rekordbox, i Export in the exact same way to USB and to SD i get two different results once inserting into them CDJ-2000's. I've tried with different CDJ setups, different SD cards, different format methods etc etc... and its always the same... exporting to SD does not save my Rekordbox database, but only reads the tracks as if i've "Dragged and dropped" them onto SD. 

Thanks